3D PRINTING DESIGN GUIDE

Design Guide

3D Printing Design Guidelines

Follow these guidelines to ensure your 3D prints come out perfect every time. Proper design saves time, reduces cost, and guarantees the best possible quality from our printers.

FDM & Resin STL / OBJ / 3MF / STEP 13 Guidelines
1.0mm Min Wall Thickness
0.4mm Min Detail Size
0.5mm Min Clearance
8cm³ Min Part Volume

Design Guidelines

Each guideline includes minimum values and practical tips to help you design printable parts.

<1mm 1mm ~3mm >3mm
Guideline 01

Wall Thickness

Below 1.0mm may not print and risks damage. Up to ~3mm offers some flexibility, beyond that will be rigid. Thick walls may be hollowed to prevent warping.

Min 1.0mm Flexible ≤3mm
min 8cm³ 335 x 285 x 445 max (mm)
Guideline 02

Part Size

Parts exceeding or falling below these limits are incompatible with our equipment and cannot be produced effectively.

Min 8cm³ Max 335 × 285 × 445mm
0.8mm+ <0.8mm
Guideline 03

Embossed Detail

Raised features like textures, patterns, and text. Details thinner than 0.8mm may not be visible on the finished part.

Min thickness 0.8mm
0.4mm+ depth
Guideline 04

Engraved Detail

Recessed features cut into your model surface. Must be at least 0.4mm in both width and depth for clarity.

Min width & depth 0.4mm
⌀1.5 ⌀4.5 30mm deep
Guideline 05

Through Holes

Minimum 1.5mm diameter to avoid blockages. Add 1mm diameter for every 10mm of depth. E.g. a 30mm hole should be at least 4.5mm wide.

Min ⌀1.5mm Rule +1mm per 10mm depth
⌀2 ⌀6mm 20mm deep
Guideline 06

Blind Holes

More prone to blockages than through holes. Minimum 2mm diameter, adding 2mm for every 10mm of depth.

Min ⌀2mm Rule +2mm per 10mm depth
⌀50mm opening hollow cavity
Guideline 07

Cavities

When designing hollow parts, use large openings and avoid non-line-of-sight cavities to prevent trapping unsintered material inside.

Min opening ⌀50mm
0.5mm gap
Guideline 08

Integrated Clearance

Pre-assembled components such as hinges or interlocking parts may fuse together if placed too close, especially with thick walls.

Min gap 0.5mm
0.2mm A B Free fit Close fit 0.2 0.1
Guideline 09

Assembly Clearance

For parts assembled after printing. Free fit allows easy movement, close fit is tighter and may require force to assemble.

Free fit 0.2mm Close fit 0.1mm
Aa Bb Cc too thin ≥0.8mm
Guideline 10

Text Size

Consider letter spacing for engraved text and line weight for embossed text. Any material thickness below 0.8mm may not be visible.

Min thickness 0.8mm
warping risk ~A5 max
Guideline 11

Large Flat Parts

Large flat surfaces are highly prone to warping or deformation. Support ribs often worsen the problem. Avoid flat surfaces larger than ~A5 paper.

Max flat area ~A5 paper
1.2mm ≤7mm 2mm ≤30mm 3mm >30mm
Guideline 12

Wire Diameter

Thin wire-like features need scaling with length. 1.2mm for wires up to 7mm, 2mm up to 30mm, and 3mm for anything longer.

Min 1.2mm–3mm Scales with length
tapers to 0 ≥1mm ✓ blunted edge
Guideline 13

Edge Thickness

Avoid edges that taper to zero thickness as they are prone to damage during printing. Blunt tapered edges to a minimum of 1mm.

Min blunt edge 1.0mm

Design Best Practices

Quick tips to improve your 3D printing success rate.

Export as STL Binary

Binary STL files are smaller and faster to process than ASCII. Most slicers prefer binary format for reliable mesh handling.

Check for Watertight Mesh

Ensure your model has no holes, flipped normals, or non-manifold edges. A watertight mesh is essential for successful printing.

Add Fillets & Chamfers

Rounded internal corners reduce stress concentrations and improve print quality. Sharp 90-degree internal corners can crack under load.

Avoid Unsupported Overhangs

Overhangs beyond 45 degrees from vertical need support material. Design with self-supporting angles where possible to reduce cleanup.

Don’t Over-Detail Small Parts

Tiny features below the printer resolution will not reproduce. Simplify small geometry and focus detail where it matters most.

Design in Millimeters

Always model in millimeters to avoid scale issues. A common mistake is designing in inches, resulting in parts 25.4x too small or too large.

Important Notes

While some designs with unconventional geometries may still print successfully, following these guidelines is your best path to consistently outstanding results. Whether you need precision, durability, or aesthetic perfection, these specifications will help you get the most from our printers.

We understand creativity sometimes pushes boundaries. If your design falls outside these guidelines, we may still attempt to print it. However, deviations from recommended parameters may affect quality, and we cannot guarantee the outcome of such prints.

If your design does not follow these guidelines and we proceed with printing, refunds cannot be offered for orders that do not meet the specified criteria. We encourage you to use this guide to make informed decisions and maximise your success rate.

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