3D Printing Design Guidelines
Follow these guidelines to ensure your 3D prints come out perfect every time. Proper design saves time, reduces cost, and guarantees the best possible quality from our printers.
Design Guidelines
Each guideline includes minimum values and practical tips to help you design printable parts.
Wall Thickness
Below 1.0mm may not print and risks damage. Up to ~3mm offers some flexibility, beyond that will be rigid. Thick walls may be hollowed to prevent warping.
Part Size
Parts exceeding or falling below these limits are incompatible with our equipment and cannot be produced effectively.
Embossed Detail
Raised features like textures, patterns, and text. Details thinner than 0.8mm may not be visible on the finished part.
Engraved Detail
Recessed features cut into your model surface. Must be at least 0.4mm in both width and depth for clarity.
Through Holes
Minimum 1.5mm diameter to avoid blockages. Add 1mm diameter for every 10mm of depth. E.g. a 30mm hole should be at least 4.5mm wide.
Blind Holes
More prone to blockages than through holes. Minimum 2mm diameter, adding 2mm for every 10mm of depth.
Cavities
When designing hollow parts, use large openings and avoid non-line-of-sight cavities to prevent trapping unsintered material inside.
Integrated Clearance
Pre-assembled components such as hinges or interlocking parts may fuse together if placed too close, especially with thick walls.
Assembly Clearance
For parts assembled after printing. Free fit allows easy movement, close fit is tighter and may require force to assemble.
Text Size
Consider letter spacing for engraved text and line weight for embossed text. Any material thickness below 0.8mm may not be visible.
Large Flat Parts
Large flat surfaces are highly prone to warping or deformation. Support ribs often worsen the problem. Avoid flat surfaces larger than ~A5 paper.
Wire Diameter
Thin wire-like features need scaling with length. 1.2mm for wires up to 7mm, 2mm up to 30mm, and 3mm for anything longer.
Edge Thickness
Avoid edges that taper to zero thickness as they are prone to damage during printing. Blunt tapered edges to a minimum of 1mm.
Design Best Practices
Quick tips to improve your 3D printing success rate.
Export as STL Binary
Binary STL files are smaller and faster to process than ASCII. Most slicers prefer binary format for reliable mesh handling.
Check for Watertight Mesh
Ensure your model has no holes, flipped normals, or non-manifold edges. A watertight mesh is essential for successful printing.
Add Fillets & Chamfers
Rounded internal corners reduce stress concentrations and improve print quality. Sharp 90-degree internal corners can crack under load.
Avoid Unsupported Overhangs
Overhangs beyond 45 degrees from vertical need support material. Design with self-supporting angles where possible to reduce cleanup.
Don’t Over-Detail Small Parts
Tiny features below the printer resolution will not reproduce. Simplify small geometry and focus detail where it matters most.
Design in Millimeters
Always model in millimeters to avoid scale issues. A common mistake is designing in inches, resulting in parts 25.4x too small or too large.
Important Notes
While some designs with unconventional geometries may still print successfully, following these guidelines is your best path to consistently outstanding results. Whether you need precision, durability, or aesthetic perfection, these specifications will help you get the most from our printers.
We understand creativity sometimes pushes boundaries. If your design falls outside these guidelines, we may still attempt to print it. However, deviations from recommended parameters may affect quality, and we cannot guarantee the outcome of such prints.
If your design does not follow these guidelines and we proceed with printing, refunds cannot be offered for orders that do not meet the specified criteria. We encourage you to use this guide to make informed decisions and maximise your success rate.
Ready to Submit Your Design?
Send us your file via WhatsApp and get a free quote within hours. We will review your design and confirm printability.
